Product Description
Spot Welding & Inserting Tips for Ultrasonic Welding
For use with either of our two 500-watt hand-held ultrasonic welders for plastics assembly; a 20-kHz, Model H-520 and a 40-kHz, Model H-540. The 40-kHz hand gun with a removable horn, sold separately, which allows freedom to design according to a customer’s requirements. For more information see our page on Ultrasonic Assembly Systems.
Standard Titanium Tips
for 1/2" Diameter Horn (thread size 1/4-28)
Spot Welding Tips with standard threading are listed below.
Flat, knurled and custom faced tips are available- please call for pricing. Other standard tips are available for various applications (see chart below for tip information). In addition, custom tips can be designed for specific applications.
| Inserting Tips (Specify SAE or Metric) |
| Inserting Size |
Inside Diameter
of Insert |
Pilot Diameter
of Tip (Dim.A-in.) |
Insert Size |
Inside Diameter
of Insert |
Pilot Diameter
of Tip (Dim.A-in.) |
| SAE |
|
METRIC |
|
| 4-40 |
0.088 |
0.078 |
2.5 x 0.45 |
0.079 |
0.069 |
| 6-32 |
0.106 |
0.096 |
3 x 0.5 |
0.097 |
0.087 |
| 8-32 |
0.133 |
0.123 |
3.5 x 0.6 |
0.114 |
0.107 |
| 10-32 |
0.160 |
0.150 |
4 x 0.7 |
0.129 |
0.119 |
| 1/4-20 |
0.200 |
0.190 |
5 x 0.8 |
0.165 |
0.155 |
| 1/4-28 |
0.211 |
0.201 |
6 x 1 |
0.195 |
0.185 |
| 5/16-18 |
0.262 |
0.252 |
8 x 1.25 |
0.265 |
0.255 |
Lead time for "A"-model tips: 3 to 4 weeks.
| Spot Welding Tips |
Material
Thickness |
Tip Code Letter |
| Inches |
mm |
|
| 1/32 |
0.793 |
SA |
| 3/64 |
1.190 |
SB |
| 1/16 |
1.587 |
SC |
| 5/64 |
1.984 |
SD |
| 3/32 |
2.831 |
SE |
| 7/64 |
2.778 |
SF |
** Star Tip item 6310138 great for Corrugated Plastic.
ALL PRICES FOB CT